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Electric Motor Composite Material Solutions

Manufacturer · Supplier · Fabricator

The Gund Company is a manufacturer, supplier, and fabricator serving electrical equipment manufacturers, industrial OEMs, and MRO customers across North America. Our expert Team Members run state-of-the-art fabrication equipment. Our Engineers and rigorous Quality Control Managers offer our customers products that meet, and often exceed, the electric motor market’s challenging application demands.

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MOTOR INSULATION & COMPONENT SOLUTIONS

PROVIDING SOLUTIONS FOR POWER UTILIZATION EQUIPMENT AND MOTOR APPLICATIONS

With cutting-edge fabrication and converting capabilities across 17 global locations, we assist our customers from designing products based on their specifications through to full-scale production. 

The Gund Company offers quick turnaround times on prototypes and provides flexible material selection guidance and collaboration for all your insulation and component needs in applications such as electric motors, backup generators, wind generators and the newest motor technologies.

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MOTOR INSULATION & COMPONENT SOLUTIONS

PROVIDING SOLUTIONS FOR POWER UTILIZATION EQUIPMENT AND MOTOR APPLICATIONS

With cutting-edge fabrication and converting capabilities across 17 global locations, we assist our customers from designing products based on their specifications through to full-scale production. 

The Gund Company offers quick turnaround times on prototypes and provides flexible material selection guidance and collaboration for all your insulation and component needs in applications such as electric motors, backup generators, wind generators and the newest motor technologies.

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AC Induction Motors > 50HP

NEMA Frame sizes above 286T

APPLICATION:
  • Industrial Motors
  • Process Motors
  • Large Mill Motors
  • Large Motor Driven Pumps

DC Motors >50HP

NEMA sizes 360ATC to 1200+

APPLICATIONS:
  • Mills Applications
  • Cranes
  • Extruders
  • Traction Motors

DC Motors <50HP

NEMA frame size of 215TC and smaller, custom designs

APPLICATIONS:
  • Conveyor Belts
  • Stepper Motors
  • Electric Tools
  • Custom Designs

Alternators (Back-up Generators)

Rotor and Stators used in over 3kVA generators

APPLICATION:
  • Back-up Generators

E-Motors and <50HP

Non-NEMA and other Motor Technologies

APPLICATIONS & NEW MOTOR TOPOLOGIES:
  • PMSM
  • ACIM
  • BLDC
  • SRM
  • SynRM
  • WRSM
  • Axial Flux Motors

Typical Insulation Usage Types by NEMA Frame Sizes

Horsepower Range Typical Motor Frame Size Common Applications Industries Served Typical Voltage Levels Insulation Usages
<1 HP (Fractional) 42, 48, 56 Small Fans, Blowers, Pumps, Air Compressors, HVAC Units Residential, Office Equipment, Small Appliances 120 / 220V Resins (primary), Flex (maybe)
1 – 5 HP 56, 143T, 145T Pool Pumps, Conveyor Belts, Small Machinery, Garage Lifts HVAC, Pool & Spa, Light Industrial, Agriculture 120 / 220 / 460V Flex, Resins
5 – 20 HP 182T, 184T, 213T, 215T Compressors, Industrial Fans, Irrigation Pumps, Mixers Manufacturing, Agriculture, Food Processing 120 / 220 / 460V Flex, Resins
20 – 50 HP 254T, 256T, 284T, 286T Large Conveyors, Blowers, Crushers, Automated Equipment Chemical Plants, Municipal, Construction 120 / 220 / 460V Flex, Resins
50 – 100 HP 324T, 326T, 364T, 365T High-capacity HVAC Systems, Oil Pumps, Grinders Mining, Water Treatment, Manufacturing 120 / 220 / 460V Rigid, Flex, Resins
100 – 200 HP 404T, 405T, 444T, 445T Wastewater Plants, Chillers, Turbine Drives, Sawmills Heavy Industrial, Utility, Energy Sector 120 / 220 / 460V Rigid, Flex, Resins
200 – 500 HP 447T, 449T, 5010, 5011 Bulk Handling, Compressors, Power Generation Equipment Oil & Gas, Mining, Steel Production 460 or 575V Rigid, Flex, Resins
500+ HP Custom Large Frame / HV Refinery Drives, High-capacity Pumps, Turbine Motors Petrochemical, Utilities, Maritime, Mega Factories 2.3kV to 4.2kV Rigid, Flex, Resins
1000+ HP Custom Large Frame / HV Mills, Pumps, Turbines, Motors Utilities, Maritime, Industrial, Mining Up to 13.8kV Rigid, Flex, Resins
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EXPERTS IN OUR FIELD

WE KNOW A THING OR TWO ABOUT MAKING INSULATION COMPONENTS

No matter the power system size – The Gund Company can make the material, convert it to any shape, promptly ship, and deliver with insulation components that meet or exceed your specifications.

Custom Molding

By SMC or BMC molding, we can provide complex components – saving costumers on part and assemble costs.

TYPICAL MATERIALS & APPLICATIONS:
  • Standoff Insulators
  • Electrical Insulation Components
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Machining

We can machine virtually any composite material at one of our many manufacturing facilities worldwide.

TYPICAL MATERIALS & APPLICATIONS:
  • NEMA GPO-3
  • NEMA G-10/FR4
  • Polycarbonate
  • Mica

Flexible Converting

In addition to machining, The Gund Company can convert flexible materials by knife-cutting, die-cutting, laser-cutting and thermoforming.

TYPICAL MATERIALS & APPLICATIONS:
  • PolyPro FR®
  • Polycarbonate
  • G-Flex™ YT510
  • PET

Elastomeric Converting

We can solve your scaling needs by providing a variety of gasketing and sealing solutions.

TYPICAL MATERIALS & APPLICATIONS:
  • Rubber
  • Foam and Sponge
  • EMI Shielding
  • O-Rings

RTDs (Resistance Temperature Detectors)

Need content…

TYPICAL MATERIALS & APPLICATIONS:
  • Standoff Insulators
  • Electrical Insulation Components

Magnetic Wires

Need content…

TYPICAL MATERIALS & APPLICATIONS:
  • Standoff Insulators
  • Electrical Insulation Components
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Custom Molding​

By SMC or BMC molding, we can provide complex components – saving costumers on part and assemble costs.

TYPICAL MATERIALS & APPLICATIONS:
  • Standoff Insulators
  • Electrical Insulation Components
Machining

By SMC or BMC molding, we can provide complex components – saving costumers on part and assemble costs.

TYPICAL MATERIALS & APPLICATIONS:
  • Standoff Insulators
  • Electrical Insulation Components
Flexible Converting

By SMC or BMC molding, we can provide complex components – saving costumers on part and assemble costs.

TYPICAL MATERIALS & APPLICATIONS:
  • Standoff Insulators
  • Electrical Insulation Components
Elastomeric Converting

By SMC or BMC molding, we can provide complex components – saving costumers on part and assemble costs.

TYPICAL MATERIALS & APPLICATIONS:
  • Standoff Insulators
  • Electrical Insulation Components
RTDs

By SMC or BMC molding, we can provide complex components – saving costumers on part and assemble costs.

TYPICAL MATERIALS & APPLICATIONS:
  • Standoff Insulators
  • Electrical Insulation Components
Magnetic Wires

By SMC or BMC molding, we can provide complex components – saving costumers on part and assemble costs.

TYPICAL MATERIALS & APPLICATIONS:
  • Standoff Insulators
  • Electrical Insulation Components